涡轮机械零件加工

涡轮加工是涡轮制造的关键部分。冠越精密采用先进精密设备加工涡轮增压器压气机壳、涡轮壳、轴承壳、压气机叶轮、涡轮轴轮、双叶片压气轮、钛胚压气轮等背板/密封板等零件。

200+

经验丰富员工

100+

先进设备

300+

没有交付项目

涡轮机械部件加工服务

我们是中国涡轮机械零件加工的专家。我们制造涡轮喷气发动机、涡轮增压器、微型涡轮机、涡轮鼓风机、无油空气压缩机、离心泵的旋转部件。叶轮、转子部件从原型到量产的实际加工案例数以千计,为各行业的旋转件提供成熟的解决方案。我们生产的旋转件广泛应用于航空发动机、汽车涡轮增压器、船用螺旋桨、空气压缩机、离心鼓风机、涡轮泵等领域。

钛合金叶轮加工

5轴涡轮机械零件加工

5 轴加工是冠越精密的专长。只有少数公司掌握这种工艺制造涡轮机械加工。我们的制造车间配备最先进的5轴CNC和高端检测(CMM及3D扫描)设备,为我们的客户提供具有挑战性的涡轮机械零件加工。我们经验丰富的工程师和机械师会根据客户的材料、设计提出最有效的制造工艺。并降低生产成本。

turbomachining

精密叶轮和叶盘加工

冠越精密拥有加工由各种金属切割而成的开放式精密和小公差叶盘叶轮的经验。我们可以处理最大直径为27″ 的叶轮和叶盘。我们还可根据您的设计、需求和规格加工相关组件,例如扩散器、蜗壳和涡轮转子轴以及其他特殊零件。凭借我们的 5 轴加工能力,保证一次性原型和生产零件的快速周转和质量。

我们提供的涡轮机械零件加工服务

CNC 定制叶轮

我们的涡轮机械零件加工服务提供原型制作和批量生产。凭借我们先进的设备和经验丰富的专业团队,我们可以通过各种耐高温材料制作您独特的涡轮机械零件,并保证最终产品具有严格的公差和精度。包括铝、不锈钢、钛合金、高温合金K418、Inconel 625高温合金等。

动平衡

我们为整体式叶轮和叶盘提供平衡服务。我们使用分辨率为10mg的高速平衡机,因此我们可以达到G1的最高平衡水平。我们的服务将帮助您的转子部件平稳运行,而不会产生任何不必要的横向振动或动态载荷。

通过4个简单步骤快速获得定制零件

上传您的CAD文件

直接上传您的文件或通过报价页面发送您的项目信息。所有文件均受NDA支持。

报价和DFM分析

12小时以内,我们将发回可制造性设计分析和实时报价。

开始生产
订单确认后,我们将使用您的 CAD 设计开始制造过程
接收您的零件

原型或零件将在几天内生产出来,并通过国际快递直接交付给您。

涡轮机械加工公差

我们的涡轮机械零件加工可以根据您的设计,创建满足您严格公差标准和质量标准的原型及最终用途部件。我们可以满足您的特殊公差要求,只需您在图纸上注明。我们对涡轮机械零件金属的标准公差是 ISO 2768-m 和塑料的 ISO 2768-c。

标准

数控铣床

数控车削

最大零件尺寸

1200×800×500毫米

47.2×31.5×19.6 英寸

400×600毫米

15.7×23.6 英寸

最小零件尺寸

4×4 毫米

0.1×0.1 英寸

2×2毫米

0.079×0.079 英寸

最小特征尺寸

Φ0.50 毫米

Φ 0.00197 英寸

Φ0.50 毫米

Φ 0.00197 英寸

标准公差金属:ISO 2768-f
塑料:ISO 2768-m
金属:ISO 2768-f
塑料:ISO 2768-m
线性尺寸+/- 0.025 毫米
+/- 0.001 英寸
+/- 0.025 毫米
+/- 0.001 英寸
孔径
(未扩孔)
+/- 0.025 毫米
+/- 0.001 英寸
+/- 0.025 毫米
+/- 0.001 英寸
轴径+/- 0.025 毫米
+/- 0.001 英寸
+/- 0.025 毫米
+/- 0.001 英寸
边缘条件尖角将以倒角或半径的形式去除。倒角的尺寸或由此产生的半径必须在图纸上注明。
螺纹和螺纹孔

直径:Φ1.5-5mm,深度:3×直径

直径:Φ5mm以上,深度:4-6×直径

直径:Φ1.5-5mm,深度:3×直径

直径:Φ5mm以上,深度:4-6×直径

Tik precision 可以生产客户要求的任何规格和尺寸的螺纹。
文本

最小宽度 0.5 毫米,深度 0.1 毫米

Tik precision 可以根据客户的要求使用 CNC 雕刻或激光雕刻来创建标准文本。

Tik precision 可以使用激光打标为 CNC 车削零件创建标准文本。
交货时间5个工作日5个工作日

涡轮机械部件加工材料

整体叶轮叶盘及叶片的材料有铝合金、不锈钢、钢、钛合金、高温合金和复合材料等等。具体的选材要综合考虑工作温度、强度、状态以及重量多个因素。针对您的设计需求,我们提供100多种金属和塑料的即时报价,为您提供多种选择来完成快速原型制作和定制涡轮机械部件的生产运行。

铝是一种延展性极强的金属,具有高强度重量比和良好的耐腐蚀的特点。该金属易于加工,加工后变形或缺陷的风险较低。并且可以通过各种表面处理强化其机械性能及美观。铝是许多行业广泛使用的金属,包括汽车、国防、航空航天、运输、建筑、包装、电子、消费品等。

铜是有色金属,延展性好,具有优良的导热性、导电性和可塑性。因此在电气、电子元件是最常用的材料,也可用作建筑材料,可以组成众多种合金。

黄铜

黄铜是由铜和锌结合而成的金属合金。黄铜有较强的耐磨性能和良好的可加工性。常用于建筑领域以及制造阀门、齿轮、锁具、水管、乐器、空调内外机连接管和散热器等。

不锈钢

不锈钢是低碳钢,具有许多应用所追求的不锈、耐腐蚀等特性。不锈钢通常含有至少 10% 的铬(按重量计)。 不锈钢用途广泛,是许多应用的有效选择。包括建筑、汽车、航空航天、医疗以及餐具等等。

钛具有许多材料特性,使其成为要求苛刻应用的理想金属。这些特性包括出色的耐腐蚀性、耐化学性和耐极端温度。钛能与铁、铝、钒或钼等其他元素熔成合金,造出高强度的轻合金,在各方面有着广泛的应用,包括航天(喷气发动机、导弹及航天器)、军事、工业、汽车、医学(义肢、骨科移植及牙科器械与填充物)等等。

塑胶

塑料也是 CNC 加工中非常受欢迎的选择。塑料按使用性能和用途可分为通用塑料及工程塑料两类。通用塑料指一般用途的塑料,其用途广泛、产量大、价格较低,是建筑中应用较多的塑料。工程塑料是指具有较高机械强度和其他特殊性能的聚合物。我们提供所有常见塑料CNC加工服务。

  • 聚甲醛
  • 窥视
  • 高密度聚乙烯
  • 宠物
  • 尼龙
  • 聚四氟乙烯
  • PVC
  • 聚丙烯
  • 防抱死制动系统
  • 个人电脑
  • 亚克力

涡轮机械零件表面处理

基于涡轮机械部件的工作环境,正确的表面处理方式很重要。冠越精密提供多种表面处理选择,帮助改善涡轮机械部件外观、表面硬度和粗糙度、抗疲劳强度、耐化学性、耐腐蚀性、耐磨性和韧性等。应用正确表面处理,有助于延迟涡轮机械零件使用寿命。

“机加工效果”即保留机器加工过程中刀具切削痕迹,并去除干净零件锋利边缘的毛刺,表面粗糙度一般为3.2 μm。

适用材料:所有材料

颜色:不适用

质地:/

了解更多

喷砂工艺是利用高速砂流的冲击作用清理和粗化零部件基本表面的过程。有助提高工件的抗疲劳性。增加零件和涂层之间的附着力,并延长涂膜的耐久性。有利于涂料的流平和装饰。喷砂处理后的零件表面呈现哑光质感。

适用材料:ABS、铝、黄铜、不锈钢、钢

颜色:不适用

质地:哑光的
了解更多

金属材料或零件经过阳极氧化处理后,其耐蚀性、硬度、耐磨性、绝缘性、耐热性等均有大幅度提高。铝的阳极氧化膜外层多孔,容易吸附染料和有色物质,可进行染色,提高其装饰性。阳极氧化广泛用于机械零件、飞机、汽车零件、精密仪器等。

适用材料:铝

颜色:透明、黑色、灰色、红色、蓝色、金色

质地:光滑,哑光效果

了解更多

粉末涂料是一种新型的、不含溶剂,100%固体粉末状涂料。粉末涂料只能通过电喷一种施工方式来完成喷涂效果,然后在加热或紫外光下固化。粉末涂料可用于装饰、防腐以及绝缘,广泛应用于五金产品的外壳和零部件。

适用材料:铝、不锈钢、钢

颜色:黑色,任何 RAL 代码或 Pantone 编号

质地:光泽或半光泽
了解更多

电镀可以是功能性的、装饰性的或与抗蚀、耐磨相关的。许多行业都使用该工艺,包括汽车行业,其中对汽车门把手、钢制零件进行镀铬是很常见的。

适用材料:铝、钢、不锈钢、塑料

颜色:不适用

质地:光滑,有光泽的表面
了解更多

抛光是通过物理摩擦、化学或电化学的作用,使工件表面粗糙度降低,以获得光亮、平整表面的加工方法。抛光不能提高零部件的尺寸精度或几何形状精度,而是以得到光滑表面或镜面光泽为目的,有时也用以消除光泽(消光)。抛光可以改善金属部件的外观,包括一些车辆部件、扶手、炊具、厨房用具和建筑金属。

适用材料:铝、黄铜、不锈钢、钢、PMMA、PC

颜色:不适用

质地:光滑
了解更多

为什么选择我们CNC加工服务

严格的质量控制

严格质量控制

我们遵循严格的质量控制体系,以确保制造出优质的原型和生产零件。

快速周转

快速周转

通过冠越精密,您可以在几天内完成原型定制,这让您可以快速验证设计。

先进设备

先进设备

我们拥有大量用于制造和测试设备。您的零件将使用我们先进的设备进行制造和检测。

专业团队

专业团队支持

我们有一群专业的工程师和技术人员,可24/7全天候专业支持,帮助您解决难题。

涡轮机械零件图库

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What is Turbomachinery?

Turbomachinery is a branch of engineering that deals with the design and manufacture of devices that use rotating fluids to create mechanical energy, such as turbines and pumps. The word “turbomachinery” is derived from the Latin turbo, meaning “whirling” or “vortex,” and machina, meaning “machine.”

Turbomachines are classified by their application:
* Turbines convert fluid energy into mechanical energy.
* Pumps transfer energy from one location to another.
* Compressors raise the pressure of a gas or vapor.

Turbomachinery can be further classified by the type of fluid used:
* Gas turbines use gases such as air or natural gas.
* Steam turbines use steam as the working fluid.
* Water turbines use water as the working fluid.

Get the turbomachinery Parts

CNC machining is a process that is used to create parts from a variety of materials including metals, plastics, and composites. The process involves using computer-controlled tools to remove material from a workpiece to create the desired shape.

There are a number of advantages to using CNC machining for turbomachinery parts. The process is highly accurate, which ensures that parts will fit together correctly and function as intended. CNC machining also allows for the creation of complex shapes that would be difficult or impossible to create using other methods.

If you are in need of CNC machined turbomachinery parts, there are a few things you will need to do in order to get started. First, you will need to find a reputable CNC machining company that can provide the services you require. Once you have found a company, you will need to send them your designs or drawings so they can create a quote for your project. Once you have received a quote and approved the price, the machining process can begin.

Why choose us to turbomachinery Component machining?

There are many reasons to choose us for your turbomachinery component machining needs. Our experience and expertise in the field is second to none, and we have a proven track record of delivering quality components on time and on budget. We also offer a variety of value-added services that can save you time and money, such as our exclusive turbocharger exchange program. In addition, we offer a number of unique capabilities that set us apart from the competition. Our state-of-the-art facilities and cutting-edge equipment allow us to machine complex components with precision and accuracy. We also have a team of highly skilled engineers and technicians who are ready to tackle your most challenging projects. So if you’re looking for the best turbomachinery component machining services available, look no further than us. Contact us today to learn more about what we can do for you.

Professional turbomachinery parts machining service

Turbomachinery parts machining is a specialized type of machining that is used to create parts for turbomachinery. Turbomachinery is a type of machinery that uses a turbine to drive another piece of machinery, such as an electric generator. Turbomachinery parts must be very precise in order to function correctly. At Tik precision Machining, we have over 10 years of experience machining turbomachinery parts. We are ISO 9001:2015 certified and use state-of-the-art equipment to produce the highest quality parts possible. We offer a variety of services to meet your specific needs, including CNC turning, milling, drilling, and more.

CNC Machining Turbomachinery parts Materials

Turbomachinery parts machining is the process of shaping and cutting turbine blades and vanes from raw materials using computer-controlled (CNC) machine tools. Turbomachinery parts are typically made from high-strength metals such as nickel alloys, stainless steels, and titanium. The first step in turbomachinery parts machining is to create a computer model of the desired part. This model is then used to generate the code that will control the CNC machine during production. The code is programmed into the machine, and the operator sets up the raw material and tools needed for the job. Once the CNC machine is set up, it runs through a series of operations to shape and cut the turbine blade or vane. These operations may include milling, drilling, turning, and grinding. After the part is machined, it undergoes final inspection to ensure that it meets all quality standards.

How to select a CNC Machining turbomachinery Parts Manufacturer in China ?

When it comes to turbomachinery parts manufacturing, there are many things to consider. But one of the most important factors is choosing the right CNC machining manufacturer in China. Here are a few tips on how to select a reputable CNC machining turbomachinery parts manufacturer in China: 1. Do your research Before you start looking for a CNC machining manufacturer, it’s important to do your research and understand your options. There are many different manufacturers out there, so it’s important to take the time to find the one that best suits your needs. 2. Consider your budget One of the main factors you’ll need to consider when selecting a CNC machining manufacturer is your budget. There are many manufacturers who offer competitive prices, so it’s important to compare options and find the one that fits within your budget. 3. Check reviews When you’re considering a CNC machining manufacturer, be sure to check out online reviews from past clients. This can give you a good indication of the quality of work you can expect from the manufacturer. 4. Ask for quotes Once you’ve narrowed down your options, it’s important to get quotes from each manufacturer before making a final decision. This will allow you to compare prices and ensure you’re getting the best value for your money.

Our Advantages of CNC machining turbomachinery Parts ?

One of the main advantages of CNC machining turbomachinery parts is the ability to create highly accurate and intricate parts. CNC machines are able to achieve tolerances of +/- 0.001” or better, which is essential for turbomachinery applications. Another advantage of CNC machining is the ability to produce parts with a variety of different materials. Turbomachinery parts are often made from hard materials such as titanium and stainless steel, and CNC machining provides the flexibility to work with these difficult-to-machine materials. CNC machining also offers a high degree of repeatability and consistency, which is critical for turbomachinery applications where parts must fit together perfectly. With CNC machining, you can be confident that each part will meet your specifications exactly. Finally, CNC machining provides a fast turnaround time for turbomachinery parts. In many cases, we can machine your parts in just a few days, which helps you stay on schedule and avoid costly delays.

Our Quality Control and CNC Machining Turbomachinery wheels

Turbomachinery is a type of machinery that includes turbines and pumps. turbomachinery parts machining is a process whereby these parts are manufactured to precise specifications. In terms of quality control, our services ensure that all Turbomachinery parts meet the highest standards of quality and performance. We also offer CNC Machining services which enable us to create complex parts with high precision. Ultimately, our goal is to provide our clients with the best possible products and services, and we strive to exceed their expectations at every opportunity.

Our Shipping and after-sales service

Turbomachinery parts machining is a process of shaping and cutting metal components for use in turbines and other high-speed rotating machinery. Turbomachinery parts are typically made from high-strength materials such as stainless steel, titanium, or nickel alloys. The manufacturing process can involve several different operations, such as milling, grinding, turning, and drilling. After the machining process is complete, the parts must undergo a number of quality control checks to ensure they meet the required tolerances. Once they have passed these inspections, the parts are ready for shipping. We offer both domestic and international shipping options to our customers. We also provide after-sales support for our products. If you have any questions or concerns about your purchase, please do not hesitate to contact us. We will be happy to help you troubleshoot any issues you may be having.

The Industries of CNC Machining Turbomachinery

Turbomachinery is a class of rotary mechanical devices that encompasses turbines, compressors, pumps, and fans. Turbomachinery is used in a variety of industries, including power generation, aerospace, chemical processing, and construction. CNC machining is a manufacturing process that uses computer-controlled machine tools to cut or shape metal and other materials. CNC machining can be used to produce turbomachinery parts with complex geometries and tight tolerances. There are many different industries that use turbomachinery parts machining. Some examples include: -Power generation: Turbine blades and other turbine components are vital for power plants. CNC machining can be used to produce these parts with the precision and repeatability required for safe and reliable operation. -Aerospace: Turbine engines power aircrafts, and CNC machining is often used to produce engine parts such as compressor blades and turbine disks. The aerospace industry also uses turbomachinery for non-engine applications such as fuel pumps and hydraulic systems. -Chemical processing: Chemical plants use turbomachinery for a variety of purposes, including pumping liquids and gases, mixing chemicals, and separating substances. CNC machining can be used to produce the parts needed for these processes, such as pump impellers and mixer paddles.